INDUSTRIAL AUTOMATION

Services

INDUSTRIAL AUTOMATION

        We develop robotic cells or independent workstations for different sectors (automotive, electrical, packaging,etc). In most cases we combine industrial robots with different technologies. Our assembly cells allow the assembly and treatment of parts through various processes: clipping, bonding, screwing, ultrasonic cutting and welding, machining, painting, etc. Adding to the assembly process a quality control by means of sensors or machine vision and a traceability system suitable for marking the part and monitoring it on the line. Our engineers will carry out a study of the automation process and offer you a technical and optimised solution adapted to your production process. Providing a comprehensive solution with a single point of contact.

ASSEMBLY

     Automatic assembly of parts and components using insertion or clipping techniques. The components are fed by means of bowl vibrators, conveyor belts or manually loaded turntables. The assembly is carried out by means of mechanical, pneumatic, mechatronic or industrial robot systems. The parts are handled using complex tools and robot grips to adapt to the different production means, such as injection moulds.

ULTRASONIC AUTOMATIC SCREWING

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     The connection of components with the main part is in most cases done by screwing or ultrasonic welding. In collaboration with our partners. we offer assembly solutions in this type of technology. The screwing is done through autonomous equipment with automatic screw dispensing. Ultrasonic technology allows a robust and clean joint, and is used in many cases where we cannot use adhesives.

TREATMENT AND DOSAGE

     System for handling the parts to treat them in subsequent production processes. We use plasma type systems, to prepare the surface, or brushing to remove burrs and material residues. We also dispense products such as polyurethane gaskets or adhesives. The flow of the part can be fully automatic from the extraction of the machine to the packaging.

QUALITY ASSURANCE

     The quality control of the parts and their components to verify that they are within certain parameters, can be done by: standard sensors, mechanical poka-yokes, precision sensors type Laser, magnitude transducers (weight, pressure, etc.) and artificial vision. We use the most advanced technologies for quality control, such as 3D laser vision.

MARKING

     A good marking is indispensable to obtain a correct traceability criterion in a production line. For the marking of the part we offer together with our partners different marking technologies: micro percussion, electromechanical system that allows us to engrave a surface;
Laser marking, which allows excellent results in complex codes such as Datamatrix with a high speed of marking; inkjet, a versatile and easy to implement solution that allows us to mark in color.

THERMOFORMING

     Plastic parts can sometimes, due to their degree of expansion during the injection process, become deformed before they are completely cooled. Increasing the cooling time in the mould is sometimes not a solution, because we also increase the cycle time. The solution is to cool the part externally while producing another part, with masked times parallel to the production time. We make tools equipped with cooling or heating systems and Jigs systems to keep the part in a state until it cools down.

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